With the help of mold flow simulation which solely has a great importance in scientific injection molding, molders are able to achieve the lowest part's thickness, setting right magnitude of barrel temperature, forecasting shrinkage and preventing molding defects, optimizing gates location and etc. We need some basic information for helping you with mold flow analysis:

• Part samples or drawings
• Material
• Number of cavities
• Desirable cycle time

Production optimization, increasing profitability, reliable consulting and aftersales services have always been concerns of manufacturers. Setting up a manufacturing line for a plastic product, is a complicated process involving a number of different suppliers for mold, machineries, auxiliary equipment, robots, automation tools and etc., and any mistake could be disastrous. NBM turnkey solutions rely on well-interacted plastic machineries and equipment from a single source. In cases that the product is consisted of non-plastic materials, we may have to supply some of equipment from other sources. In these cases we precisely gather compatible equipment from trusted manufacturers. Our customers are taking advantage of dealing with a single company as well as receiving inviolable guarantee and aftersales support from us. In summary, our customers are looking for the following expectations from our turnkey solutions:

• Comfort and satisfaction.
• Reducing cycle time.
• Increasing production rate.
• Product design with DFA considerations (design for assembly).
• Quality improvement.
• Material selection consulting.
• Waste reduction.
• Reducing production costs.
• Gaining confidence from cooperating with one of the plastic industry leaders in Iran.

Our turnkey solutions to producing a plastic product are consisted of five main steps which are as follows:

• 1^st Step – Product design: We start a turnkey project from product design which includes product idea, product research, design and development, CAD, CAE and simulations. At this step we also conduct market research to see if the production is financially feasible. At the end of this step we come up with a 3D printed prototype.

CAE and commuter simulations  

• 2^nd Step – Calculations and Engineering: After product design, we focus on production by considering main factors such as production rate, product's geometry, mold features, required machinery and their specs. At this point we carry out accurate engineering calculations based on our years of experience to determine machines type and size, any required customizations, mold cavities numbers and arranging and etc.

We also conduct financial calculations for forecasting investment, profitability, costs and payback period. By doing this our customers are notified if their investment are profitable or not, helping them for making better decisions. We determine all of the required machineries and equipment including injection molding machines, blow molding machines, assembly machines, robot and automation devices and auxiliary equipment, then we design the factory layout which is essential for shop floor architecture. Having layout in hands will let us optimize material flow path leading to an efficient manufacturing line.

• 3^rd Step – Pilot mold and production trial run: For some intricate parts or polymers it is necessary to run a test production prior to making the final mold. This will prevent any potential disasters and money loss due to an unforeseen aspect of production. Usually we have a pilot mold made and we run a production trial for 1000-2000 pieces. Then the produced parts are investigated very precisely seeing if they match the expectations. Possible defects are fixed at this point so that the final mold can be made.

• 4^th Step- : Commissioning, Mass production, Training: After Making the final molds and importing machineries, we set up the manufacturing line at the customer's shop floor. We carry out the commissioning process entirely which even includes water plumbing and electrical wiring. We also hold professional training courses for customer's staffs until we make sure they are capable of running the manufacturing line on their own.

• 5^th Step- : Aftersales service: We provide Distinctive Aftersales services including periodical inspections, supplying original spare parts and 24/7 technical repairing services.